Custom mailer boxes printed with your logo, brand colors, and messaging inside and out. Available in corrugated, kraft, and eco-friendly materials. Low 50-unit minimums, wholesale pricing, free design support, and fast nationwide shipping across the USA.
Get your Custom Boxes made in the required size, shape, and style.
Upload your artwork and get it superbly printed the way you want.
Order Low MOQ (100) Item, enjoy a wholesale price, no extra charges.
Custom mailer boxes are fully branded, self-locking shipping boxes printed with your logo, colors, and messaging. They protect products during transit while delivering a premium unboxing experience. ONO Custom Boxes produces custom mailer boxes wholesale across the USA starting at just 50 units in corrugated, kraft, and eco-friendly materials with full-color inside and outside printing.
Plain brown boxes worked in 2012. Today’s customers expect more and they share what they love. If your packaging doesn’t match your product quality, you’re already leaving money on the table.
E-commerce is more competitive than ever. Consumers are flooded with choices, delivery expectations have never been higher, and a box that looks like everyone else’s box does nothing for your brand. The moment a customer opens a package is one of the most powerful brand interactions you will ever have and most businesses completely waste it.
Here’s what that costs you in practice: customers who receive forgettable packaging are less likely to re-order, less likely to share their purchase on social media, and more likely to judge the product itself by the presentation around it. Subscription box companies lose subscribers not just because of the products inside, but because the experience feels generic. Startups trying to compete with established names find it nearly impossible to command premium pricing when their packaging signals “budget.”
Custom mailer boxes solve each of these problems directly. When every box that leaves your fulfillment center carries your logo, brand colors, and a message that connects customers notice, remember, and come back. ONO Custom Boxes makes professional, fully custom mailer packaging accessible for businesses of every size, with no hidden setup fees and hands-on support from first quote to final delivery.
Custom mailer boxes are corrugated or cardboard shipping boxes manufactured and printed to your exact specifications. Unlike standard brown shipping cartons, custom mailer boxes feature your brand’s visual identity printed directly onto the box on the outside, the inside, or both along with your chosen dimensions, material weight, and structural design.
They are self-locking by design, meaning they fold together without tape for clean, tamper-evident closure. Most styles include auto-lock bases that hold their shape under shipping stress, making them suitable for everything from cosmetics and apparel to subscription kits and food products.
Custom printed mailer boxes are the standard packaging choice for e-commerce brands, subscription box services, direct-to-consumer product companies, and any business that ships physical products and cares how they arrive.
Our minimum order quantity starts at 50 boxes making custom packaging accessible for startups, product launches, and small brands that aren’t ready to commit to large inventory runs. As your volume grows, per-unit pricing drops automatically. Whether you order 50 or 50,000 boxes, the process is the same and the quality doesn’t change.
You don’t need a packaging designer on staff to work with us. Our in-house team handles structural dielines, print-ready file preparation, and digital proofs for every order. If you have brand guidelines and a logo, we have everything we need to build production-ready artwork included at no additional charge.
Most packaging suppliers only print the exterior. We print both surfaces, so your unboxing moment is as intentional and branded as your product itself. Interior printing is one of the most powerful and underused tools in e-commerce packaging it’s what customers photograph and share.
All boxes are produced from recyclable materials. Kraft and 100% post-consumer recycled corrugated options are available for brands that lead with sustainability. We use water-based and soy-based inks throughout our production process. If your brand’s values include environmental responsibility, your packaging can reflect that without premium pricing.
Standard production completes in 8–12 business days from artwork approval. Rush orders are available in 5–7 business days depending on order size. Every order includes production milestone updates no chasing emails, no guessing whether your boxes are on track.
We ship custom mailer boxes to all 50 states, from major fulfillment hubs to individual business addresses. Consolidated freight options are available for bulk palletized orders. Whether your warehouse is in Los Angeles, Chicago, or rural Tennessee, your order ships to you.
We manufacture standard dimensions for faster turnaround and lower cost, and fully custom sizes when your product requires a precise fit. Structural styles include tuck-top, full-overlap, auto-lock base, and crash-lock base designs each suited to different product weights, fragility requirements, and packing line speeds. Die-cut inserts and custom tissue wraps can be added to complete the presentation.
CMYK and Pantone (PMS) color matching are both available. Print coverage ranges from single-color logo placement through full photographic-quality wrap printing. We accommodate one-color branding for cost-sensitive orders and high-complexity designs for premium product lines. Interior printing can include messaging, branded patterns, QR codes, product care instructions, or any other content you want customers to see when they open the box.
Corrugated single-wall is the standard choice for e-commerce shipping durable, lightweight, and available in white or kraft liner. Corrugated double-wall provides additional protection for heavier or fragile products. Kraft board delivers a natural, earthy aesthetic ideal for food brands, artisan products, and sustainability-forward businesses. White coated board produces the sharpest print quality and the most premium retail look.
Elevate your mailer box beyond print with finishing options that add texture, dimension, and a tactile quality that customers remember. Available finishes include matte lamination, gloss lamination, spot UV varnish, gold and silver foil stamping, rose gold foil, blind embossing, and debossing. These options work individually or in combination to produce packaging that genuinely stands out in a crowded unboxing landscape.
Volume pricing makes custom mailer boxes economically competitive with generic alternatives at scale. Subscription box companies managing recurring monthly inventory, retailers stocking seasonal product lines, and manufacturers producing ongoing packaging runs all benefit from our wholesale pricing structure. Reorder management is simplified your specs are stored and your next run ships on your timeline.
Boxes can be engineered for automated packing lines, poly-bag assembly, and high-volume fulfillment center workflows. Easy-open tear strips, resealable adhesive closures, and reinforced corner structures are available on request. If you’re running a subscription operation or high-volume DTC fulfillment, we’ll design the box around your operational requirements not just your visual ones.
Custom mailer boxes serve every type of business that ships physical products and understands that packaging is a brand investment, not just a logistics cost.
E-commerce brands use custom shipping boxes to compete with the experience of in-store retail creating a moment of brand impact that a standard brown box never can. Subscription box companies rely on custom printed mailer boxes to drive retention, encourage social sharing, and differentiate their offering in a saturated market. Cosmetic and beauty brands use premium finishes and interior printing to signal product quality before the lid is even off. Apparel companies create an elevated unwrapping experience that justifies direct-to-consumer pricing and reduces perceived discount expectations. Food brands use kraft mailer boxes and eco-conscious messaging to align their packaging with their product values. Gift shops and boutiques use personalized mailer boxes to extend the in-store feeling to every online order. Startups use branded packaging from day one to signal credibility, seriousness, and brand maturity even when the team is still small.
Whatever your category, custom mailer boxes are one of the highest-impact, lowest-cost-per-touchpoint brand investments available.
What is the minimum order quantity for custom mailer boxes?
Our minimum order starts at 50 boxes, making it practical for startups, test runs, and small product launches. As volume increases, per-unit pricing decreases automatically. We work with 50-unit orders as readily as 50,000-unit runs.
How long does it take to produce custom printed mailer boxes?
Standard production runs 8–12 business days from artwork approval. Rush orders can complete in 5–7 business days depending on order size and current production capacity. We recommend planning 2–3 weeks from first contact to delivery to allow comfortable time for proofing and transit.
Do you offer eco-friendly mailer box options?
Yes. We offer natural kraft mailer boxes, 100% post-consumer recycled corrugated options, and water- and soy-based inks across all print methods. All standard materials are curbside recyclable. If sustainability is a core brand message, we can guide you on material choices and help you develop packaging language for your website and inserts.
What file formats do you accept for custom box artwork?
We accept Adobe Illustrator (.ai), EPS, and high-resolution PDF files with fonts outlined and bleeds correctly set. If you don’t have a print-ready designer, our team prepares artwork from your logo and brand guidelines included free with every order.
Can I order custom sizes, or only standard dimensions?
Both. Standard sizes are available for faster turnaround and lower cost. Fully custom dimensions are available at standard minimums for products that require a precise fit. Custom sizing reduces void fill, lowers dimensional weight shipping charges, and prevents product movement in transit.
Are there setup or plate fees on first orders?
Digital printing carries no plate fees and is ideal for shorter runs or designs that change frequently. Flexographic and offset printing may include a one-time plate charge that is offset by lower per-unit costs at higher volumes. All fees are itemized transparently in your quote there are no surprise charges at approval or invoicing.
Do you ship custom mailer boxes throughout the entire United States?
Yes. We ship to all 50 states via ground freight, LTL freight for large palletized orders, and expedited services when timelines are critical. Shipping costs are calculated by order weight, dimensions, and delivery location and are included in your initial quote.
Your packaging communicates your brand before a customer touches your product. The difference between a generic box and a custom mailer box is the difference between a transaction and an experience and experiences are what build loyal customers.
Request a free quote today. Share your box size, quantity, and print vision and we’ll respond within one business day with detailed pricing, material recommendations, and a clear path to production. No pressure, no obligation, and no generic templates.
Request a Free Quote | Talk to a Packaging Specialist
Free design support included · No hidden setup fees · Ships nationwide USA · Low 50-unit minimums
Need Help with Ono Custom Boxes Consultant? We’re here! We offer a variety of packaging options, from sustainable choices to personalize packaging, all aimed at helping your product stand out. And with our fast turnaround, you can get started without the wait.
Ono Custom Boxes delivers innovative, durable, and affordable packaging tailored to meet your business needs and brand identity.
Ranchettes Area, Cheyenne, WY 82009, United States
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