Custom 4oz bottle boxes engineered around your glass or plastic bottle. Choose SBS, kraft, or corrugated stock, secure die-cut inserts, and full-color logo printing with foil, embossing, or spot UV. Wholesale runs for retail, e-commerce, and subscription brands shipped nationwide.
Get Your Custom Boxes Designed in Your Desired Shape, Size and Style
Get Your Custom Boxes Printed With Your Desired Artwork And Colors
Get Custom Boxes At Wholesale Prices. Low MOQs. No Die or Plate Charges
| Dimension (L + W + H) | All Custom Sizes & Shapes |
| Quantities | Low Minimum Order Required |
| Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
| Printing | No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Included Options | Die Cutting, Gluing, Scoring, Perforation |
| Additional Options | Eco-Friendly, Recycled Boxes, Biodegradable |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround | 8 – 12 Business Days, RUSH |
| Shipping | FREE USA |
Custom 4oz bottle boxes are made-to-measure cartons built around a 4 fl oz (118 mL) glass or plastic bottle. They’re typically produced in 16–24pt SBS paperboard, kraft, or E-flute corrugated, with die-cut inserts to stop movement, full-color logo printing, and finishes like foil or spot UV. Brands order them wholesale for retail, e-commerce, and gifting.
A 4oz bottle sits in an awkward spot. It’s too valuable to ship loose, too small to stand out on a crowded shelf, and it comes in more shapes than almost any other size: Boston rounds, tall cylinders, flat ovals, amber droppers, and PET pump bottles. Stock boxes rarely fit any of them properly. The bottle rattles, the dropper cap snaps, and the label you paid to design ends up hidden inside a plain carton that says nothing about your brand.
That’s the problem custom 4oz bottle boxes solve. When the box is engineered around your actual bottle, including the cap, pump, or dropper height, it protects the product, holds it upright on display, and gives you every panel for branding, ingredients, and compliance copy. Whether you’re launching a serum, a hot sauce, or a tincture, the right packaging makes a small bottle look like a premium product.
Custom 4oz bottle boxes are folding cartons, rigid boxes, or corrugated mailers sized specifically for bottles holding 4 fluid ounces. Unlike generic small bottle boxes, every dimension is set to your bottle’s diameter and total height, usually with 1/16″ to 1/8″ of clearance so the bottle slides in easily without shifting.
You control the structure (tuck end, auto-lock bottom, sleeve, or magnetic rigid), the material, the insert, and the print. The result is 4oz bottle packaging that works as a shipping guard, a retail display unit, and a branding surface at the same time.
After years of producing bottle packaging for beauty, wellness, and food brands, we’ve learned that most packaging failures come from one mistake: guessing the size. Our process starts with your bottle, not a template.
| Material | Best For | Notes |
|---|---|---|
| SBS Paperboard (16–24pt) | Retail cosmetics, supplements | Bright white surface for sharp color printing |
| Kraft Paperboard | Natural, organic, and eco brands | Recyclable, earthy look; best with bold one- or two-color designs |
| E-Flute Corrugated | Glass bottles, e-commerce shipping | Extra crush and drop protection |
| Rigid Chipboard | Luxury and gift packaging | Wrapped in printed or specialty paper |
Our practical recommendation: for 4oz glass bottle boxes sold in retail, use at least 18pt SBS with an auto-lock bottom and a neck insert. If the same box ships directly to customers, move to E-flute or place retail cartons inside a corrugated shipper.
Dimensions vary by manufacturer, so always measure your bottle with its closure attached. The figures below are typical starting points only.
| Bottle Type | Approx. Bottle Size (D × H) | Things to Account For |
|---|---|---|
| Glass Boston Round (dropper) | ~2″ × 4.5″ + dropper | Dropper bulb adds height; use a neck insert |
| PET Boston Round (cap or pump) | ~1.9″ × 4.6″ + closure | Pumps add up to 2″ in height |
| Tall Cylinder | ~1.6″ × 5.5″ | Narrow base needs an insert to stay upright |
| Flat Oval | ~2.4″ × 1.3″ × 4.6″ | Rectangular carton; less wasted space |
Not sure of your measurements? Use our [box size calculator] or send us a sample bottle.
A 4oz bottle label has little room for regulatory copy, so the outer box often carries it. Depending on your product, you may need the net quantity (for example, “4 fl oz (118 mL)”) on the principal display panel, a full ingredient list for cosmetics, a Supplement Facts panel, or nutrition information for sauces and food products. We plan panel layout early so required text fits without crowding your design. Always confirm final copy with your regulatory advisor.
Pricing depends on a few clear factors, and knowing them helps you control cost:
A simple way to save: keep the same dieline across multiple SKUs and change only the artwork. You can often print several designs in one run at better pricing.
Typical production time is [INSERT VERIFIED TURNAROUND] business days after proof approval, with rush options available.
Pricing depends on quantity, material, box style, inserts, and finishes. A kraft or SBS tuck end box at higher volumes costs far less per unit than a rigid box with foil. Request a quote with your specs for exact wholesale pricing.
Measure the bottle’s widest diameter and total height, including the cap, pump, or dropper. Add about 1/16″ to 1/8″ clearance on each dimension. A 4oz glass Boston round with a dropper typically needs a box around 2.1″ × 2.1″ × 5″, but always verify with your bottle.
Our minimum order starts at 100 units, making custom packaging accessible for startups and small-batch brands, with volume discounts on larger wholesale orders.
Yes. For shipping glass, we recommend an auto-lock bottom, a die-cut neck insert, and either E-flute corrugated or a retail carton placed inside a corrugated shipper. This combination greatly reduces breakage.
Kraft paperboard is recyclable and often made with recycled content. Paired with water-based inks and no plastic lamination, kraft 4oz bottle boxes are a strong choice for brands with sustainability goals.
Yes. You’ll receive a free digital proof, and physical samples can be produced so you can test the fit with your actual bottle before full production.
Yes. Many brands use a single dieline across several 4oz products and change only the artwork or color. This keeps your line consistent and helps reduce setup costs.
Your bottle deserves packaging that fits perfectly, protects every unit, and sells your brand from the shelf or the doorstep. Tell us your bottle size, quantity, and style preferences, and our packaging specialists will recommend the right structure and send a detailed quote.
Free design support • Digital proofs before production • Nationwide US shipping
At Ono Custom Boxes, our Artwork Preparation Guide helps ensure your custom packaging design is print-ready for high-quality results. To get started, submit vector files (AI, EPS, or PDF) in CMYK color mode, with a 1/8 inch bleed and 300 DPI resolution. Convert all text to outlines and keep it at least 1/4 inch from the edges. Review your proof to ensure accuracy before submitting. Following these steps will guarantee your design is perfectly printed on your custom boxes.
The cut line is the outline that marks where your custom packaging will be trimmed. It is typically represented by a solid black line in your artwork file.
The bleed line is the area extending beyond the cut line, usually marked with a green line in your artwork. Typically, a 1/8 inch (0.125") bleed is required to prevent any unwanted white borders.
The crease line, marked by red lines in your artwork, indicates where the box will be folded during production.
Perforation lines, shown as dotted black lines, indicate where the box will have small, evenly spaced holes for easy tearing or separation. These are often used for tear-away sections.
The safety margin, marked by dotted green lines, is the area around the cut line where important elements (such as text, logos, or graphics) should be kept clear.
Need Help with Ono Custom Boxes Consultant? We’re here! We offer a variety of packaging options, from sustainable choices to personalize packaging, all aimed at helping your product stand out. And with our fast turnaround, you can get started without the wait.
Ono Custom Boxes delivers innovative, durable, and affordable packaging tailored to meet your business needs and brand identity.
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