Cardboard Food Trays

ONO Custom Boxes manufactures custom cardboard food trays printed with your logo food-safe, grease-resistant, and eco-friendly. Perfect for restaurants, food trucks, stadiums, and caterers. Wholesale pricing from 500 units with fast nationwide USA delivery. Free design support included.

Availability: In stock

Sample box: $0.10 per box

Why Ono Custom Boxes

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Dimension (L + W + H)All Custom Sizes & Shapes
QuantitiesLow Minimum Order Required
Stock10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
PrintingNo Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
FinishingGloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included OptionsDie Cutting, Gluing, Scoring, Perforation
Additional OptionsEco-Friendly, Recycled Boxes, Biodegradable
ProofFlat View, 3D Mock-up, Physical Sampling (On request)
Turnaround8 – 12 Business Days, RUSH
ShippingFREE USA

Custom cardboard food trays are food-safe paperboard trays printed with your branding and manufactured to your exact size, style, and coating specifications. They’re used by restaurants, food trucks, stadiums, and caterers to serve hot or cold food while turning every order into a branding opportunity. Wholesale orders typically start at 500 units with 8–12 day turnaround.

Your Food Deserves Better Than a Plain Tray

Here’s a scenario every food business owner knows: a customer walks away from your window, tray in hand, and fifty people see them eating. If that tray is blank, generic stock, you just gave away fifty free impressions.

There’s also a more practical problem. Cheap stock trays go soggy under loaded fries, leak grease through the base, and collapse mid-service. Anyone who’s watched a nacho tray fail at a stadium concourse knows the cost isn’t just the food it’s the customer who doesn’t come back.

Custom cardboard food trays solve both problems at once: engineered strength where your menu actually needs it, and your brand printed on every unit that leaves your counter. This guide covers materials, styles, coatings, realistic pricing, and how the ordering process actually works so you can buy with confidence, not guesswork.

What Are Custom Cardboard Food Trays?

Custom food trays are open-top or sleeved trays die-cut from food-grade paperboard, kraft, or corrugated stock, then printed with your artwork and finished with a food-safe barrier coating. Unlike off-the-shelf disposable food trays, every element is specified by you:

  • Size and depth matched to your portions, not the other way around
  • Board weight from lightweight snack trays to heavy-duty catering trays
  • Coating grease-resistant, moisture-resistant, or compostable aqueous barriers
  • Print full-color CMYK, Pantone brand colors, or minimalist one-color kraft

The result is food packaging that performs like professional equipment and markets like a billboard.

Common Tray Styles

StyleBest ForTypical Users
Open snack trays (boat style)Fries, nachos, hot dogs, churrosFood trucks, stadiums, cinemas
Compartment traysCombo meals, kids’ mealsFast food chains, school catering
Deep-wall takeaway traysLoaded fries, rice bowls, pastaRestaurants, delivery brands
Flat food display traysBakery items, sushi, charcuterieBakeries, cafés, grocers
Tray + sleeve combosPremium presentation, giftingE-commerce food brands
Catering plattersBuffets, shared platesCaterers, event organizers

Why Choose ONO Custom Boxes

Plenty of suppliers sell printed cardboard food trays. Fewer manufacture them properly. Here’s what separates a real food tray manufacturer from a middleman reselling overseas stock:

Food-safe by documentation, not by claim. Our board stocks and coatings comply with FDA regulations for direct food contact, and we can provide compliance documentation for your health department or corporate procurement team on request.

Structural engineering, not just printing. We match board caliper (typically 18pt–24pt paperboard, or E-flute corrugated for heavy loads) to your actual menu. A tray for dry pastries and a tray for chili cheese fries are not the same product, and we won’t sell them to you as one.

Low minimums with wholesale scaling. Runs start at 500 units realistic for a single food truck and scale to 100,000+ for chains and distributors, with per-unit pricing that drops sharply at volume.

Free structural dieline and print proof. You approve a physical or 3D digital proof before full production. No surprises on delivery day.

USA nationwide fulfillment. Flat-packed, palletized, and shipped anywhere in the United States, with reorder files kept on hand so repeat runs are one email away.

What You Can Customize

Materials

  • Solid bleached paperboard (SBS): Bright white surface for vivid full-color printing. The standard for branded fast food trays.
  • Kraft food trays: Natural brown board with an artisanal, eco-forward look. Popular with cafés, bakeries, and organic brands.
  • Corrugated (E/F-flute): Reinforced strength and mild insulation for heavy or hot items and catering loads.
  • Recycled-content paperboard: For brands with sustainability commitments to back up.

Barrier Coatings

This is where cheap trays fail. We offer:

  • Grease-resistant (GRS) coating for fried and oily foods
  • Aqueous moisture barrier recyclable and compostable, unlike traditional PE plastic lamination
  • PE lamination where maximum liquid holdout matters more than compostability

Printing & Finishing

Offset and digital printing in full CMYK or exact Pantone matches, inside and/or outside printing, plus finishing options: matte or gloss AQ, spot UV over logos, embossed branding for premium lines. Food-safe, low-migration inks only.

Sizes

Standard footprints from 4″ snack trays to 21″ catering platters or fully custom dielines built around your signature menu item at no extra tooling markup on qualifying orders.

Key Benefits of Branded Food Trays

Every order becomes advertising. A printed tray travels through dining rooms, festival grounds, office lunches, and social media photos. It’s one of the lowest cost-per-impression marketing channels a food business has.

Fewer failures, less waste. Correctly spec’d trays don’t leak or collapse, which means fewer remakes, fewer refunds, and less doubled-up packaging “just in case.”

Perceived value goes up. Customers consistently rate identical food as higher quality when it’s served in branded packaging. Presentation is part of the product.

Sustainability you can state plainly. Aqueous-coated paperboard trays are recyclable and commercially compostable a genuine answer when customers and municipalities ask about single-use plastics.

Operational speed. Nestable, flat-stacking trays save storage space and speed up service lines compared to clamshells and containers with lids.

Our Process: From Quote to Delivery in 5 Steps

  1. Tell us what you serve. Share your menu items, portion sizes, and volumes. This drives every spec recommendation.
  2. Get a quote and free dieline. We recommend board, coating, and style, and send transparent per-unit pricing within one business day.
  3. Approve your design. Send print-ready artwork or use our free design support. You sign off on a digital 3D proof (physical samples available).
  4. Production. Standard manufacturing runs 8–12 business days after proof approval. Rush options are available.
  5. Nationwide delivery. Trays arrive flat-packed and ready for service, with your specs saved for instant reorders.

Who Are Custom Food Trays For?

  • Restaurants & fast food chains consistent branding across locations and franchisees
  • Food trucks & street vendors sturdy handheld serving with maximum brand visibility
  • Cafés & bakeries kraft display trays that match a crafted aesthetic
  • Stadiums, cinemas & event organizers high-volume concession trays that survive real-world handling
  • Catering companies presentation-grade platters and compartment trays
  • E-commerce food brands tray-and-sleeve packaging that ships and unboxes beautifully
  • Wholesale distributors private-label and bulk programs with reliable repeat production

If you serve food that leaves a kitchen, there’s a tray configuration built for it.

Frequently Asked Questions

How much do custom cardboard food trays cost?

Pricing depends on size, board weight, coating, and quantity. As a realistic range, small printed snack trays run roughly $0.10–$0.35 per unit at wholesale volumes, while large or corrugated catering trays cost more. The biggest lever is quantity doubling your run size often cuts the per-unit price by 30–40%. Request a quote for exact numbers; there are no hidden plate or setup fees.

What is the minimum order quantity?

Orders start at 500 units, so single-location businesses and food trucks can access custom printing without warehouse-scale commitments.

Are the trays safe for direct food contact?

Yes. All materials, coatings, and inks meet FDA requirements for direct food contact, and compliance documentation is available for your records.

Can cardboard trays handle hot, greasy, or saucy food?

With the right spec, absolutely. Grease-resistant coatings handle fried foods, aqueous barriers handle sauces and moisture, and corrugated construction adds insulation for hot items. This is exactly why we ask what you serve before quoting.

Are custom food trays eco-friendly?

Paperboard and kraft trays with aqueous coatings are recyclable and commercially compostable. If your city or state restricts plastic-lined packaging, we’ll spec a compliant compostable alternative.

How long does production take?

Standard turnaround is 8–12 business days after artwork approval, plus transit. Rush production is available for event deadlines mention your date when you request a quote.

Can I see a sample before ordering?

Yes. Every order includes a digital 3D proof, and physical pre-production samples are available so you can load-test the tray with your actual menu items.

Get Your Free Quote Today

Your packaging is the last thing customers touch before they taste your food and the first thing fifty other people see. Stop serving your brand on someone else’s blank tray.

Request your free quote and dieline now. Tell us what you serve, how many units you need, and when you need them. You’ll have transparent pricing and a spec recommendation within one business day and branded trays on your counter in under two weeks.

Get a Free Quote Call us or email U.S.-based support, nationwide delivery.

Artwork Preparation Guide

At Ono Custom Boxes, our Artwork Preparation Guide helps ensure your custom packaging design is print-ready for high-quality results. To get started, submit vector files (AI, EPS, or PDF) in CMYK color mode, with a 1/8 inch bleed and 300 DPI resolution. Convert all text to outlines and keep it at least 1/4 inch from the edges. Review your proof to ensure accuracy before submitting. Following these steps will guarantee your design is perfectly printed on your custom boxes.

Cut Line (Black Lines):

The cut line is the outline that marks where your custom packaging will be trimmed. It is typically represented by a solid black line in your artwork file.

Bleed Line (Green Lines):

The bleed line is the area extending beyond the cut line, usually marked with a green line in your artwork. Typically, a 1/8 inch (0.125") bleed is required to prevent any unwanted white borders.

Crease Line (Red Lines)

The crease line, marked by red lines in your artwork, indicates where the box will be folded during production.

Perforation (Dotted Black Lines):

Perforation lines, shown as dotted black lines, indicate where the box will have small, evenly spaced holes for easy tearing or separation. These are often used for tear-away sections.

Safety Margin (Dotted Green Lines):

The safety margin, marked by dotted green lines, is the area around the cut line where important elements (such as text, logos, or graphics) should be kept clear.

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Need Help? Call Our Team At +1 917-735-8399

Need Help with Ono Custom Boxes Consultant? We’re here! We offer a variety of packaging options, from sustainable choices to personalize packaging, all aimed at helping your product stand out. And with our fast turnaround, you can get started without the wait.

Soft Touch Coating

Aqueous Coating

Silk Lamination Cards

Lamination

Inside & Outside Full Printing

Full Color Printing

PMS Printing

One Color Printing

Embossing

Debossing

Window Patching

Foil stamping

SBS C2S

Metallic Paper

Black Karft Paper

White Kraft

Cardboard

Rigid

Karft

Corrugated

Box Board E Flute

SBS E-Flute

Kraft E-Flute

Crystal White E-Flute

Pantone

Water Based Inks

Soy Vegetable Based Inks

Pantone Metallic

Reviews

David Johnson
David Johnson
6 months ago
High-quality materials and sturdy packaging. ONO Custom Boxes delivered exactly what our business needed for retail packaging.
Sarah Williams
Sarah Williams
3 months ago
Very professional service and great communication. The custom boxes came out exactly as we designed and the print quality is outstanding.
Michael Thompson
Michael Thompson
4 months ago
Excellent quality packaging and fast delivery. ONO Custom Boxes helped us upgrade our product presentation and our customers noticed the difference immediately.
Emily Carter
Emily Carter
1 months ago
Great experience from start to finish. The design team was helpful and the final boxes looked premium and well-crafted.
James Anderson
James Anderson
a months ago
Affordable pricing without compromising quality. We will definitely be ordering again.